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Sauce Smoked Beans

There’s nothing quite like the rich aroma of smoked beans at a backyard cookout. These Saucy Smoked Beans are savory, bold, and packed with smoky flavor. This recipe is a go-to for me when I want something easy but impressive on the side. It takes minimal prep and uses pantry ingredients, and it still tastes like you cooked all day.

A wooden spoon holding baked beans above a pot filled with baked beans in sauce; tomatoes are visible in the background.

Instead of just warming up canned beans, this version layers in real barbecue flavor by slowly smoking them before finishing at a higher temperature. The result is a pot of beans that are thick, saucy, and so full of flavor they can stand on their own next to ribs, chicken, or pulled pork.

A pot of baked beans in sauce with a wooden spoon stirring them.

Ingredients

  • Baked beans – Use your favorite canned beans as a start.
  • Onion – You can use white, yellow, red or even sweet onions in this recipe.
  • Green bell pepper
  • Pork BBQ rub – I love using sweet & spicy pork rub 
  • Yellow mustard
  • Brown sugar
  • Worcestershire sauce
  • Garlic – Fresh garlic has so much more flavor!
Cans of baked beans, green bell pepper, Worcestershire sauce, yellow mustard, pork BBQ rub, garlic, white onion, and brown sugar arranged on a marble surface, each labeled.

How to Make Saucy Smoked Beans

Scroll down for the full recipe card with exact measurements and printable instructions.

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Start by preheating your smoker or pellet grill to 180°F. I like using a good all-purpose blend of smoker pellets, but you can use your favorite. 

Grab a disposable aluminum pan. Half-size pans are perfect for this recipe because there’ll be lots of surface area for your beans to soak up the smoke flavor. Pour in the baked beans straight from the can. Add the diced onion and diced green bell pepper, followed by the mustard, garlic, Worcestershire sauce, optional brown sugar, and  BBQ rub.

A foil tray with baked beans, chopped green bell peppers, chopped onions, minced garlic, yellow mustard, and chili powder, with a small bowl of brown sugar on the side.

Place the pan directly on the smoker grates and smoke uncovered for 1 hour. That top layer will pick up a deep, smoky note that sets this dish apart. A heat-resistant grill glove comes in handy when moving the hot pan on and off the smoker.

A foil tray filled with baked beans and chopped vegetables sits on a grill inside a barbecue smoker.

After an hour, stir everything together until well combined. The beans will already smell incredible, but they’re not done yet. Let them smoke for another 30 minutes, or until they’re hot, bubbling, and the sauce has slightly thickened.

Once they’re done, remove the pan from the smoker and let the beans rest for 5 to 10 minutes before serving. They’ll thicken just a little more as they cool, and the flavors will deepen even further.

A white pot filled with baked beans in sauce sits on a white surface, with fresh tomatoes and a spoon with beans in the background.

Chef Jenn’s Tips

  • Use a strong wood like hickory or oak to give the beans a deeper smoky flavor.
  • Keep an eye on the heat when you turn it up to prevent burning the bottom layer
  • Want more heat? Add a diced jalapeno.
  • These beans hold well, so you can make them an hour in advance and keep them warm in your slow cooker or smoker.

Recommended

Make It a Meal

Serve these beans with smoked sausage, brisket, or grilled burgers. They’re the perfect companion to anything hot off the grill and great scooped up with cornbread or chips.

A close-up view of baked beans in a white pot, showing the beans in a thick, brown sauce with visible small pieces of vegetables.

storage

Store leftovers in an airtight container in the fridge for up to 4 days. Reheat on the stove or in the microwave. Beans can also be frozen for up to 3 months and thawed in the fridge before reheating.

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A wooden spoon holding baked beans above a pot filled with baked beans in sauce; tomatoes are visible in the background.
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Sauce Smoked Beans

Saucy Smoked Beans are a crowd-pleasing cookout side, layered with flavor from real wood smoke, BBQ rub, and simple pantry staples.
Course Main Course, Side Dish
Cuisine American, Southern
Keyword baked beans, bbq side dish, sauce beans, smoked beans, smoky beans, summer cookout
Prep Time 10 minutes
Cook Time 1 hour 40 minutes
Total Time 1 hour 50 minutes
Servings 8 servings
Calories 113kcal
Author Chef Jenn

Ingredients

  • 22 ounces baked beans 2 large, or 4 smaller cans
  • 1 cup white onion diced
  • ½ cup green bell pepper diced
  • 2 tablespoons pork rub
  • 1 tablespoon yellow mustard
  • 1 tablespoon brown sugar optional
  • 1 tablespoon Worcestershire sauce
  • 2 cloves garlic chopped fine

Instructions

  • Preheat your smoker to 180°F or set it to super smoke mode if available.
  • Add the beans in a disposable aluminum pan. Add the diced onion, diced bell pepper, mustard, Worcestershire, BBQ rub, chopped garlic and optional brown sugar. Mix well.
  • Smoke uncovered at 180°F for 1 hour to let the beans absorb smoke flavor.
  • Increase the heat to 300–325°F and once simmering gently, cook for 30 to 40 minutes, uncovered, until the beans are gently bubbling and the sauce thickens to your liking.
  • Remove from the smoker and let them sit for 5 to 10 minutes before serving.

Notes

Chef Jenn’s Tips

  • Use a strong wood like hickory or oak to give the beans a deeper smoky backbone
  • Keep an eye on the heat when you turn it up to prevent burning the bottom layer
  • Want more heat? Add a diced jalapeno.
  • These beans hold well, so you can make them an hour in advance and keep them warm in your slow cooker or smoker.

Nutrition

Serving: 1cup | Calories: 113kcal | Carbohydrates: 23g | Protein: 5g | Fat: 2g | Saturated Fat: 1g | Polyunsaturated Fat: 0.3g | Monounsaturated Fat: 1g | Cholesterol: 5mg | Sodium: 374mg | Potassium: 336mg | Fiber: 5g | Sugar: 3g | Vitamin A: 135IU | Vitamin C: 11mg | Calcium: 90mg | Iron: 3mg

A Note on Nutritional Information

Nutritional information for this recipe is provided as a courtesy and is calculated based on available online ingredient information. It is only an approximate value. The accuracy of the nutritional information for any recipe on this site cannot be guaranteed.

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